¡¡¡¡¡¡¡¡Main Machine System
¡¡¡¡¡¡¡¡Transporting System
¡¡¡¡¡¡¡¡Electrical Operating System
¡¡¡¡¡¡¡¡Fish oil, Sludge Recovery System
¡¡¡¡¡¡¡¡Decanter Liquor Recovery System
¡¡¡¡¡¡¡¡Deodorization System
¡¡¡¡¡¡¡¡Grinding, Cooling System
¡¡¡¡¡¡¡¡Fishmeal Plant for Floating
Zhoushan Xinzhou Fishmeal Equipment Factory
Address£º263, Xingzhou Avenue, Zhoushan City 316041, Zhejiang Province, China
Fax£º+86-580-8803600
Tel£º+86-580-8805607/08/09
E-mail: xzfeed@163.net
 
 


Main Machine System [RETURN]


¡¡Structure and working principle
¡¡¡¡
The cooker, the main machine of the fishmeal plant, is designed as a cylinder having a steam heated jacket throughout and a steam heated rotor, designed as a screw conveyor with hollow flights. The rotor is connected to a spherical ball bearing, and its speed is adjusted by an electromagnet governor. Two seal rotary joints are sitting at both ends of the rotor for steam in and condensed water out.

The raw material is cooked by the rotor, hollow flights and the jacket, then transported by the helicoids slowly. During the coagulation of the fish protein, the volume decreases, and the transporting speed become lower. The mass is mixed, agitated, and discharged smoothly by some automatic control equipments.

¡¡Technical parameter list of SZ cooker

Style

SZ-20

SZ-30

SZ-50

SZ-80

SZ-150

SZ-300

Raw material capacity(t/d)

¡Ý20t

¡Ý30t

¡Ý50t

¡Ý80t

¡Ý150t

¡Ý300t

Cooking temperature

90¡æ£­95¡æ

Steam pressure

0.6Mpa

Range of rotation speed

0.7r/min£­5r/min

Steam consumption

170kg/h

250kg/h

420kg/h

650kg/h

1200kg/h

2400kg/h

Motor power

1.5Kw

2.2Kw

3Kw

3Kw

5.5Kw

7.5Kw

Heat transfer area(m2)

¡«5

¡«7

¡«14

¡«16

¡«28

¡«45

Weight(t)

3

4

5

5.5

7

10

 

¡¡Structure and working principle

¡¡¡¡The press is also the main machine of fishmeal plant in the wet pressing method. It consists of main body, double-screw, screen holder and power plant. It deals with the cooked material to separate the solid and liquid.

Pressing is carried out in a press chamber consisting of two hollow interlocked cylinders. The cylinder wall is made of heavily supported strainer plates made from stainless steel. The two press screws have tapered shafts and the screw pitch varies so that the pitch, and thus the flight distance, is greatest at the thin end of the shafts. The screws rotate in opposite senses. The material is fed in at the end where the shafts are thinner, and is carried towards the end where they are thicker. As can be seen, the space for the material gradually reduces and, to compensate, liquid is pressed out through the strainer plates surrounding the screws.

¡¡Performance parameter list
Style

SZ-20

SZ-30

SZ-50

SZ-80

SZ-150

SZ-300

Raw material capacity (t/d)

¡Ý20t

¡Ý30t

¡Ý50t

¡Ý80t

¡Ý150t

¡Ý300t

Water content of press cake (%)

40¡«50

Solid content of press liquor (%)

4¡«5

Press ratio

3.8¡«5

Rotary speed (r/min)

1¡«10

Power (kW)

7.5

11.0

15.0

18.5

22.0

37.0

Weight (t)

2.5

4.0

4.5

5.0

6.2

11.0

 

¡¡Structure and working principle

The main machine dryer, consists of a horizontal cylinder and a steam heated rotor which is equipped with heating plates. There are propellers in the plates, the angel of which could be adjusted, to push the meal ahead. The steam through the rotor is distributed through the heating plates evenly. The steam and the condensed water flow separately in the coiled tubes in the heating plates.

The discs and propellers supply good agitation of fish meal, a large area of contact between meal and disc and, accordingly, means for efficient dehydration.

¡¡Main technical parameter list

Type

SG-20

SG-30

SG-50

SG-80

SG-100

Raw Material Capacity(t/d)

>20

>30

>50

>80

>100

Evaporate Volume(kg/h)

220

330

550

800

1100

Steam consumption (kg/h)

300

420

720

1080

1440

Transfer Area (m2)

24

36

60

96

120

Power (kW)

15

22

37

45

55

Weight (t)

9.0

11.0

14.0

16.0

19.0

Steam Pressure

0.6MPa